When Every Game Counts

Using vitrified clay to maintain infields
 
Managing moisture on a baseball or softball field’s skinned infield is critical because a wet infield can become unplayable and a dry infield will typically become hard, which makes sliding painful and can lead to dangerous groundballs.  Vitrified clay infield conditioners, such as Diamond Pro Red Infield Conditioner, provide moisture management benefits to a skinned infield. 

In wet situations, an infield conditioner will act as an absorbent layer helping an infield surface dry out more quickly. In dry conditions, an infield conditioner will act as a “mulch” layer helping reduce evaporation of moisture and, because vitrified clay infield conditioner won’t compress or stick to cleats, an infield conditioner will act as a barrier layer between a player’s cleats and the infield soil (infield dirt or infield clay).  Using vitrified clay infield conditioner as an amendment by tilling or nail-dragging into the soil helps improve drainage while also reducing compaction.

Texas Industries, Inc. (TXI) originally developed vitrified clay infield conditioners in the late 1980’s and early 1990’s by topdressing several Texas high school and college skinned baseball infields with rotary kiln lightweight aggregate (expanded shale and clay).  As the story goes, coaches had fewer rainouts and more games were played without postponement.  Finally, vitrified infield conditioners were accepted, and TXI created Diamond Pro. Diamond Pro Red Infield Conditioner was recently used to prepare the skinned infield at Wukesong Baseball Field (site of the 2008 Summer Olympic baseball games in Beijing, China) for exhibition games played between the San Diego Padres and the Los Angeles Dodgers in March 2008. 

Wukesong Baseball Field
Photo courtesy of Murray Cook

Because of ever increasing transportation costs, the ability to deliver vitrified clay infield conditioner in bulk is cost efficient compared to bagged products.  Most infield conditioning products, such as calcined clay infield conditioners, are usually packaged in 50 lb. paper bags, which typically require indoor storage space and higher freight costs in addition to the added cost associated with bagging the product.  Vitrified clay infield conditioners, such as Diamond Pro Red Infield Conditioner, can be stored outdoors year round without degradation because they are fired at temperatures exceeding 2000 degrees Fahrenheit and quickly cooled. This process creates an extremely durable ceramic particle that is significantly less susceptible to breakdown compared to other products commonly used to condition infields.  Bagged vitrified clay and calcined clay infield conditioners can be used to supplement the bulk vitrified clay infield conditioner, as necessary, to increase absorption potential of an infield in preparation of, or during, wet situations.

To learn more about vitrified clay infield conditioner products or for “How To” information and coverage charts, check out the Diamond Pro website or feel free to Ask the Pros

For an interesting read related to groundskeeping, check out Murray Cook’s Field Blog entitled “Ballparks & Ballfields From Around the World!”.

Brad Garrison
Sales – Diamond Pro
Texas Industries, Inc. - Sports Fields and Horticulture

Brad Garrison is a Diamond Pro sales representative.  He earned a bachelor’s degree in Landscape Contracting and Management from Mississippi State University and worked in the landscaping construction industry before joining TXI ES&C in 2005.  Brad’s education and experience in landscaping offers a unique understanding of various aspects related to sports field construction and maintenance.

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Using Expanded Shale for a Pedestrian Mix and Vehicular Mix

(As a Growing Medium and Erosion Reduction Structural Soil for Emergency Access Areas, Overflow Parking, and Green Space Requirements)

Have you ever wondered what alternatives exist to using traditional concrete and asphalt for overflow parking areas or temporary access spaces? Many landowners and developers want to create a natural setting or “green space” that provides a stable, all-weather platform for vehicles in times of excess need or for emergency access. A natural setting offers tremendous aesthetic value and avoids the inherent problems of storm water run off and heat island effects. Expanded shale in a structural soil mix is the answer. It can be effectively used as a pedestrian or vehicular mix to serve as both an excellent growing medium for trees, grasses and landscape vegetation, as well as an erosion inhibitor for pedestrian and vehicular traffic.

View the images below to see how expanded shale works as a structural soil. Read about the recent Bella Mar project for a great example of how expanded shale was installed to create an overflow parking area at an amenity center near Austin, Texas.

Does anyone know if expanded shale as a structural soil would qualify as a LEED credit for pervious cover?

I welcome questions or comments about this product application.

Jack Sinclair

 Structural soil for emergency access
Structural soil in place since August of 2000 successfully providing emergency access across a golf course fairway. Click thumbnail for larger image.

Structural soil for fire lane
Structural soil as a fire lane since August 2003 at St. Edwards University, Austin, Texas. Click thumbnail for larger image.

Bio: Jack Sinclair has worked as a sales consultant on TXI Pave Grow® projects for the past 13 years and as a lightweight aggregate salesman with TXI for 17 years.  He has worked for TXI in other construction-related positions for 38 years, including Ready Mix Sales, Precast and Ready Mix Quality Control, and Ready Mix Logistics. 

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What’s Next for Concrete? Internal Curing

If there is any such thing as a holy grail of concrete it has to be shrinkage cracks. The industry has conquered just about everything else. For example, we already make it stronger – 20,000 psi for columns, weaker for fill at 300 psi, lighter for insulating at 30 pcf, and heavier for radiation shielding at 180 pcf. We even make self-compacting concrete for easier placement and extra stiff concrete so it will stand up behind a slip form paver.

Wait, there’s more. We can make it set faster for quick repairs or slower for delivery to remote locations. We can make it beautiful for architectural appeal or plain ugly to be buried in the ground and never exposed to the light of day, while efficiently capturing and removing storm water run off before it can collect and cause millions of dollars in flood damage.

What’s left? How about crack-free concrete? I don’t doubt that someone can provide, without a minute’s worth of research, evidence of concrete that will out-perform the examples I have casually listed above, yet the problem of crack-free remains. Concrete shrinks and that irrefutable fact results in cracks that sometimes lead to reduced service life or costly repairs.

Can concrete that is cured from the inside out eliminate all shrinkage cracks? Probably not, but how about reducing cracks by almost half in 500 feet of mainline paving1 or how about 250,000 cubic yards of paving in an inter-modal yard that has to be studied on hands and knees to find a crack.2

Please visit the Menu for Internal Curing with Lightweight Aggregates for valuable internal curing resources.

For additional information about Internal Curing, read the white paper “INTERNAL CURING Using Expanded Shale, Clay, and Slate Lightweight Aggregate” published by Expanded Shale, Clay & Slate Institute.

Bio: The author is a long time practitioner in the concrete industry with over 38 years of experience in inspection, testing, production, quality control, and sales.

1 Friggle T.; Reeves D. “Internal Curing of Concrete Paving: Laboratory and Field Experience” ACI Fall Convention 2007 symposium

2 Villarreal V.H.; Crocker D. A. Better Pavements through Internal Hydration” Concrete International February 2007

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