TXI’s Expanded Clay Lightweight Aggregate Shines in the “Crown Jewel of the NFL”

Home of the Houston Texans constructed with Rotary-Kiln lightweight aggregate, providing cost savings and shorter time to completion.

Reliant Stadium – Home to the Houston Texans
The National Football League’s newest expansion team, the Houston Texans, found the stars in alignment in winning their first regular-season game over their in-state rival, the Dallas Cowboys.

Construction of the beautiful Reliant Stadium began in July 2000, and was completed in just 26 months with the help of hundreds of independent contractors and suppliers, including TXI Expanded Clay. The stadium was finished and ready for the Texans’ opening day on September 8, 2002.

Dubbed the “Crown Jewel of the NFL,” Reliant Stadium incorporates TXI Rotary-Kiln lightweight aggregate throughout. The project includes over 800,000 lightweight 8” x 8” x 16” concrete masonry units (CMU’s) in the wall system. The stadium is also the world’s first NFL retractable-roof stadium. Reliant offers suites that are larger and closer to the playing field than those in older NFL stadiums. Another appealing feature of the stadium is the 50-foot-wide concourse with restaurants, retail shops and other amenities. The wide spacing of the concourse allows an open view to events from the concourse level. At the same time, Reliant Stadium is a multi-use facility that will host many kinds of events in addition to football. For example, the Houston Livestock Show & Rodeo, concerts and conventions are among the many events that will be held in this beautiful facility.

TXI Provides 7,500 Cubic Yards of Rotary-Kiln Structural Lightweight Aggregate

TXI’s contribution to Reliant Stadium promoted speed of construction and provided considerable cost savings. CMU’s manufactured with lightweight aggregate weigh less. Masons are able to work steadily with less fatigue because lightweight CMU’s are easier to lift and install. This increases productivity and shortens construction time. Lighter CMU’s also reduce dead load, which means smaller beams and less rebar are required in the supporting floors and walls. This affords overall construction savings.

Lightweight units are friendlier to the environment. Because lightweight CMU’s weigh less than normalweight CMU’s, fewer truckloads are necessary for delivery to the jobsite. In addition to transportation savings, fewer trucks mean less air pollution, and safer, less congested roadways.

All interior walls were constructed with lightweight CMU’s made from TXI Expanded Clay aggregate. Revels Block & Brick Co., Inc. produced the approximately 800,000 eight-inch CMU’s and Lucia, Inc. installed them.

 

 
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